APCVD System

Low cost in-line deposition of thin films 

Product Line

1500 Series
Fast Response Conveyor Furnace

2500 Series
Controlled Atmosphere Conveyor Furnace

3500 Series
Solder Reflow and Packaging Furnace

4500 Series
Curing and Drying Oven

5500 Series
APCVD System

7500 Series
Infrared Lamp Furnace

8500 Series
Elevator Batch Oven

9500 Series
Advanced Innovation

The Atmospheric Pressure Chemical Vapor Deposition System is well suited for continuous low-cost high -volume processing of substrates requiring single as well as multi-layer thin films. SierraThermal’s in-line system design assures that each substrate receives the same process treatment. The energy efficient precision film deposition provides unequaled economic performance.

Low cost in-line deposition of thin films

The production proven APCVD System from SierraThermal includes multiple injector heads in series to maximize process throughput, uniformity, and flexibility while minimizing cost. The world class HMI allows the customer to easily monitor and control all process parameters in a user-friendly touchscreen environment.

The maintenance-conscious design allows chemical injectors and exhaust ducting to be cleaned while in place on the system and without significant process interruption. Modular chemical vapor injector head assemblies allow quick and easy installation and removal from the coating chamber. All injector head parts are durable precision machined structures ensuring accurate chemical delivery even after extended use.

The SierraThermal APCVD System offers the lowest cost alternative for film deposition. In the roller transport system, only the substrate is heated during the process, so electricity and cooling requirements are greatly reduced. Multiple injector heads can be used in series within a single APCVD system. Three tiers of graded, power saving insulation further reduce energy bills. The in-line system is available in two configurations: with belt transport or with roller transport. Each transport method has its advantages.

Thermal Systems from SierraThermal have become famous for process stability, and the Atmospheric Pressure Chemical Vapor Deposition system continues this tradition. Stable, unsurpassed temperature uniformity control ensures consistent process results. In addition, precision process exhaust and precursor flow controls guarantee consistent film results.

Applications:

High throughput in-line deposition processes

Multi-layer in-line coating

Boron doping

Phosphorous doping

Conductive films

a-Si deposition

TiO2 deposition

Perovskite related films

Benefits:

Excellent for boron doping of n-type solar cells

Low cost of ownership resulting from low facilities requirements 

Maintenance conscious design allows interior access with the push of a button

Small footprint 

Proven in mass production

World class HMI with built in profiling, data and event logging, and touchscreen interface

Technical Data:

Dimensions (LxWxH):
3.3 x 1.9 x 2.3 m (roller transport)

Films Deposited:
Undoped SiO2 (USG)
Boron doped SiO2 (BSG)
Phosphorous doped SiO2 (PSG)
TiO2

Deposition Chamber Configuration:

Roller Transport:  Two independent deposition chambers

Belt Transport:  3 or 5 independent deposition chambers

Each chamber can be used to deposit any available film

Loading:

Roller Transport:  5 lanes of 156 – 161.7mm c-Si wafers transported on ceramic rollers

Belt Transport:  4 lanes of 156-161.7mm c-Si wafers transports on a mesh belt

Other substrates possible

Throughput:
1450 – 4500 wafers/h (depending on film thickness)

Ready to learn more?

Contact our sales team: sales@s-thermal.com